Modeling and Simulation

Implementing Simulation-Driven Design: Five Tips for a successful Start

Benefits and background of CAD-Embedded Simulation, plus Guidelines for Practical Adoption

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5 min to read
published 01/29/2025

Simulation-driven design unlocks substantial added value across the entire product creation process. In this article, discover how this approach enhances your workflows, how you can prep your development and design experts for the transition, and which tools are essential for success.

The value-adding benefits of Simulation-Driven Design

Simulation-Driven Design (SDD) describes an approach to product development that relies on early and continual simulation throughout the design process. More specifically, your designers use simulation tools to systematically analyze product designs. Without involving the CAE team, they can recognise potential problems early on in the development process - and with greater certainty than before. This is because now mathematical methods supplement experience for decision-making.

Simulation-Driven Design provides new impulses for cost-efficient product creation. One direct effect is shorter development cycles, and there are additional potentials in innovation and cost-cutting.

Competitive and cost benefits of simulation-driven design

Saving time

Early correction of errors during the design process (frontloading)

Cutting costs

Fewer physical prototypes and change orders after release to production

Ensuring quality

Reduced error risk in design and production

Boosting efficiency

Faster processes throughout product development

Accelerating market rollout

Shorter times to market

Increasing flexibility

Quicker adaptation of product portfolios in line with market trends

Promoting innovation

Better opportunities for exploiting innovation potentials

Implementing Simulation-Driven Design: How to Manage the Transition

Introducing simulation-driven design offers a range of tangible business benefits, but it also means fundamental changes for the way your design unit and your CAE teams collaborate.

This change has to be actively navigated and closely monitored. As in any transition, clear strategies and a carefully considered approach are decisive for maximizing potential.

This requires modern, connected collaboration that takes full account of the strategic importance of modeling and simulation throughout the entire product creation process. A culture of collaboration that encourages the sharing of knowledge and offers each individual participant a secure space for personal development.

The following hints will show you how to effectively communicate with your teams during the transition process.

Tip #1: Communicating the Benefits

Let your stakeholders know that simulation will remain a specialist discipline. Even after the transition, methodology development and sophisticated modeling will require long-term training and deep expertise with the highly specialized software. Your designers won’t have to conduct multi-physical simulations, and your CAE team won’t become insignificant.

Rather, your simulation specialists will be able to concentrate more on their most important task: to fully exploit the potential that MODSIM holds for your business. Your simulation specialist won’t be replaced but instead relieved of certain burdens.

Highly standardized simulation tasks, e.g. buckling load or tension analyses needed to determine the structural-mechanical layout of components, will shift to the development division – a distinct benefit for your designers. Their new tools will let them generate even better designs and make a measurable contribution to project success, e.g. thanks to shorter development times or more robust designs.

Tip #2: Building Security

Security derives from clarity. Handouts detailing best practices, terminology and standards guide your teams as they move forward. To keep your projects on target, we also recommend regular reviews and validation exercises to make sure that your designers have the right information, that the software is calibrated correctly, and that the processes and results are congruent with the overall strategy of your simulation unit.

Tip #3: Promoting Teambuilding

Modeling and simulation can only unfold their full potential when business units think and work in a thoroughly connected manner. For this reason, you should promote knowledge sharing and interdisciplinary collaboration, so that traditional “that’s yours, this is mine” thought patterns are replaced by a sense of unity.

Assemble project teams that bundle knowledge from design, simulation and other disciplines. This will promote holistic approaches and make room for innovative ideas. Because of the new level of trust, processes can be adapted more flexibly and challenges will be overcome more efficiently.

Tip #4: Promoting Knowledge Transfer

When introducing your design unit to the new simulation tools, be sure that all users are thoroughly familiar with their operation and understand their fundamental context. Training courses and topical workshops encourage communication between your simulation experts and designers, strengthening shared software competence and promoting knowledge transfer between teams.

External presentations and innovation workshops also help to foster new perspectives and lend new impulses to your development processes.

Tip #5: Using the Right Software

Simulation-driven design needs the right tools. These applications should be integrated seamlessly with all ongoing CAD workflows and be intuitively usable. The goal is to minimize complexity for the designers, enabling them to solve tasks reliably and quickly

From a business perspective, it’s equally important to ensure that the simulation results feed into the collaborative process of product creation and become available within core systems like your PDM and PLM platforms. Additionally, automated workflows for standard tasks can boost efficiency and serve to accelerate the entire process.

How Software supports your Design Team

The 3DEXPERIENCE platform and its applications offer you an intuitive approach to simulation-driven design.

Specifically, the platform’s customizable Simulation Assistants provide highly valuable support for simulation-driven design because they let your CAE team create templates for use by the development unit.

This enables optimal exploitation of all MODSIM potentials for better product creation processes: Via user-friendly input masks, your design team trigger complex, automated workflows that produce informed decisions, far transcending mere structural-mechanical tension analyses.

The Simulation Assistants provide a step-by-step guide to simulation model generation. For example, users receive visual feedback when certain components are missing, or get support in selecting the correct abstraction level.

Another efficiency benefit of simulation-driven design with the aid of the 3DEXPERIENCE platform is that in the later stages of the product development process, your simulation experts can refer back to stored simulation data and augment this information for final validation in the overall system.

Simulation-Driven Design as a Strategy

Simulation-driven design lets you optimize the cost efficiency of a wider range of components. It accelerates your processes, reduces your material consumption and lets you achieve higher quality at lower cost. But reaping all these benefits requires a long-term strategy, continual improvement of your methodology and adaptation to new technologies. We are here to support you with our comprehensive consulting services.

Ready for more? See Simulation-Driven Design in action

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